TCG 2032

3,000 - 4,500 kW_el

High reliability. Low operating costs. Mainly used in large IPP projects, up to 100 MW_el.

Output range from 3,000 to 4,500 kW_el
Runs on all gas types
Designed for natural gas operation with hydrogen admixture of up to 25 vol%
Also available with fast ramp-up option for the gas engine TCG 2032B V16

Cogeneration & Trigeneration
MWM Distributed Power Plants

References

Contact sales Click here

MWM TCG 2032 V12, V16 Gas Engine – High Reliability. Low Operating Costs.

Compelling Arguments – Features at a Glance.

Output range from 3,000 to 4,500 kW_el
Runs on all gas types: natural gas, landfill gas, sewage gas, mine gas, coke oven gas, biogas⁽¹⁾ and hydrogen admixtures up to 25 vol%
MWM 25H2-Kit available for conversion for operation with hydrogen admixture of up to 25 vol%
Mainly used in large IPP projects with up to 100,000 kW_el
The series features superb reliability and low operating and maintenance costs.
High reliability
Low operating costs
Also available with fast ramp-up option for the gas engine TCG 2032B V16
More than 740 power generators with approximately 2,850,000 kW_el already installed around the globe

⁽¹⁾TCG 2032 V12 gas engine not available for biogas.

Contact Sales Click here

The MWM gas engines of the TCG 2032 series are perfectly geared to the challenges of a dynamic market environment. In the power range of 3,000 – 4,500 kW_el reliability, flexibility, efficiency and environmental compatibility are ensured along with low life-cycle costs. In this way, they meet the high requirements of a wide range of applications and are highly profitable.

MWM Gas Engines and Retrofit Kits for Hydrogen Operation

The new engines of the MWM TCG 2032 series can be used for operation with a hydrogen admixture of up to 25 vol%. With the MWM 25H2-Kit, operators of existing plants can retrofit their gas engines for operation with a hydrogen admixture of up to 25 vol%.

MWM Gas Engine TCG 2032B V16 with Fast Ramp-Up Option

TCG 2032B V16: 4.5MW_el gas engine for a quick start
The feature of a fast ramp-up start is becoming increasingly important due to growing intermittent renewable capacity such as wind and solar
The MWM TCG 2032B⁽²⁾ gas engine has a software option for a fast ramp-up start. This option allows to switch between normal and fast start requirement for each start request
A fast start is a start in less than five minutes from start request to 100% load on the grid

⁽²⁾ Available for all TCG 2032B V16 standard voltages 6000 V to 11 kV @50Hz, only for natural gas.

High Reliability. Low Operating Costs – MWM Gas Engine TCG 2032.

High Efficiency and Low Lubricant Consumption

High fuel utilization and low operation costs thanks to optimized chamber spark plug
Increased efficiency through new closed crankcase ventilation that enables utilization of the blow-by gas
High availability through long maintenance intervals: first maintenance after 4,000 h, major overhaul after 80,000 h
With its lubricant consumption of only 0.2 g/kWh up to 30 percent lower lubricant consumption compared to competitor products thanks to optimized tappet sealing, coke stripping rings and ring packages

Soot-Free Combustion Increases Plant Profitability

Open combustion chamber with chamber spark plug for soot-free combustion
Extended maintenance intervals for the exhaust gas heat exchanger
No pre-combustion chamber with time-consuming maintenance and risk of failure
No additional gas supply with increased gas pressure required for pre-combustion chamber

Few Interruptions Due to Long Maintenance Intervals

No more than two interruptions a year due to scheduled maintenance
Longest interval until major overhaul compared to competitors
Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs

High Availability – MWM Gas Engine TCG 2032

New Turbocharger Technology Increases Genset Availability

Improved output under non-ISO conditions
High output of 4,500 kW_el possible through use of A140 high-pressure turbocharger
Turbocharger achieves higher compression ratio and enables operation under full load with intake air of up to 45°C
Exhaust gas waste gate enables constant performance with different intake air temperatures and setup altitudes
Evening out of reserve boost pressure in relation to load results in higher efficiency and improved load response

Low Installation Costs – MWM Gas Engine TCG 2032

Compact Engine Design for Easy Transport and Installation

Extremely lean genset with compact dimensions, low noise emissions, and smooth running guarantees minimum installation costs
Compared to competitors, the specific output/weight ratio is up to 40 percent better
Lighter engine components eliminate need for strong crane
Compared to competitors, TCG 2032 V16 is up to 30 percent shorter in length
Low weight and compact dimensions enable easy transport even to remote destinations

Short Project Period – MWM Gas Engine TCG 2032

Short Project Period Thanks to Compact Setup

Pre-manufactured components directly from the manufacturer ensure quick and easy assembly on site
Identical setup of the individual modules facilitates flexible adjustment of the plant output
Modest need for space through compact design
Plant planning and building from one source guarantees smooth, cost-efficient project rollout

Lower Service Costs – MWM Gas Engine TCG 2032

Low Service Costs and a Lean Maintenance Concept

Enhanced maintenance concept through easy access to the cylinder units
Long service intervals and improved serviceability
Low maintenance costs due to fewer engine parts, resulting in low maintenance overhead and spare parts requirement
Lower maintenance overhead through open combustion chamber with pre-combustion chamber spark plug

Contact Sales Click here

Performance Data – MWM Gas Engine TCG 2032

Natural Gas Applications, NO_x ≤ 500 mg/Nm³ *

		TCG 2032 V12 R = Optimized for high total efficiency
Engine type		50 Hz	60 Hz**
Electrical output	kW	3333	3000
Mean effective pressure	bar	20.0	20.1
Thermal output ± 8%	kW	3238	2877
Electrical efficiency	%	43.9	43.9
Thermal efficiency	%	42.6	42.1
Total efficiency	%	86.5	85.9
Power to heat ratio^***		1.03	1.04

		TCG 2032 V16 R = Optimized for high total efficiency		TCG 2032B V16 R = Optimized for high total efficiency
Engine type		50 Hz	60 Hz**	50 Hz	60 Hz**
Electrical output	kW	4300	4000	4500	4050
Mean effective pressure	bar	19.4	20.2	20.3	20.4
Thermal output ± 8%	kW	4164	3866	4361	3891
Electrical efficiency	%	44.1	43.8	44.6	44.3
Thermal efficiency	%	42.7	42.4	43.2	42.6
Total efficiency	%	86.8	86.2	87.8	86.9
Power to heat ratio^***		1.03	1.03	1.03	1.04

* 5% O₂ and dry exhaust gases
** On request
*** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Natural Gas Applications with 25 vol% Hydrogen (NO_x ≤ 500 mg/Nm³* / 1.0 g/bhph*)

		TCG 2032 V12 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit
Engine type		50 Hz	60 Hz
Electrical output***	kW	3,333	3,000
Electrical efficiency	%	43.7	43.7
Thermal efficiency** (±8 %)	%	42.7	42.1
Total efficiency	%	86.4	85.8
Power to heat ratio****		1.02	1.03

		TCG 2032 V16 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit		TCG 2032B V16 R+ High Response plus 25H2-Kit = Optimized for high total efficiency with 25 vol.% hydrogen kit
Engine type		50 Hz	60 Hz	50 Hz	60 Hz
Electrical output***	kW	4,300	4,000	4,500	4,050
Electrical efficiency	%	44.0	43.8	44.5	44.3
Thermal efficiency** (±8 %)	%	42.8	42.5	43.3	42.7
Total efficiency	%	86.8	86.3	87.8	87.0
Power to heat ratio****		1.03	1.03	1.03	1.04

* 5% O₂ and dry exhaust gases
** Exhaust gas cooled to 120 °C for natural gas
*** According to ISO 3046-1
**** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please
remember that this is a theoretical value that may deviate from actually measured values.

The values given in these tables are information purposes only and not binding. The information given in the offer is
decisive. Other unit variants with other generators are available.

Biogas, Landfill Gas, and Sewage Gas Applications, NO_x ≤ 500 mg/Nm³ *

		TCG 2032 V16 X = Optimized for operation with biogases
Engine type		50 Hz	60 Hz**
Electrical output	kW	3770	3510
Mean effective pressure	bar	17.0	17.0
Thermal output ± 8%	kW	3487	3117
Electrical efficiency	%	42.9	43.3
Thermal efficiency	%	39.7	38.5
Total efficiency	%	82.7	81.8
Power to heat ratio^***		1.08	1.12

Specifications and Service Intervals – MWM Gas Engine TCG 2032

Dimensions and Weights

		TCG 2032 V12		TCG 2032 V16
Engine type		50 Hz	60 Hz*	50 Hz	60 Hz*
Length	mm	7860	8000	9271	9420
Width	mm	2660	2790	2790	2790
Height	mm	3390	3390	3390	3390
Dry weight genset	kg	43100	40650	51200	52400
Bore / stroke	mm	260/320	260/320	260/320	260/320

* On request

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Service Intervals

	First service (check valve clearance)*	Mixture cooler cleaning	Cylinder head inspection	Major overhaul
Natural gas	4,000 oh	20,000 oh	40,000 oh	80,000 oh

* “after commissioning (E10)”

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Contact Sales Click here

Brochure – MWM Gas Engine TCG 2032

Here you will find complete information about gas engines in the TCG 2032 series. Like all MWM power generators, these gas engines run on various types of fuels and are capable of effectively utilizing exhaust heat through cogeneration.